Qinbrolly

Umbrella metal part

Base Adapter

Overview

Made by
Qinxi in-house
Materials
Zinc alloy (Zamak 3 / Zamak 5), Steel tube insert, Nylon bushing
Finish options
Powder coat, Plated finish, Black epoxy

Selection tips

  • This part carries load, so keep walls at 2.0 mm minimum, thicken around threaded holes and avoid sharp corners or the casting chips on assembly.
  • Let the steel tube insert take the bending and the zinc casting take the shape and the lock: a zinc neck in pure bending cracks at the fillet.
  • Powder coat or plated plus a sealer for permanent outdoor use; bare plating shows white rust in 6-12 months on the coast.
  • Against an aluminium casting: zinc holds finer detail and thinner sections but is heavier, so go aluminium or welded steel above roughly 1 kg.

Manufacturing process & quality control points

Qinxi in-houseSupply chain / partnersIn-house or supply chain
  1. 1

    Product design & tooling

    Qinxi in-houseZinc & Aluminum Alloy Die Casting

    Qinxi owns the adapter model and die. The adapter has to match both the pole diameter and the base socket, so both bores are designed in-house against the buyer's pole and base specification.

    Quality control points

    • Pole bore and base bore · Drawing review against the buyer pole and base spec · Each new tool or project
  2. 2

    Zinc alloy die casting

    Qinxi in-houseZinc & Aluminum Alloy Die Casting

    The adapter is cast in-house; the steel insert is placed in the die where specified.

    Quality control points

    • Bore diameters · Plug gauge per drawing · First article + 1 pc per 2 h
    • Insert position · Fixture check per drawing · First article + 1 pc per 2 h
  3. 3

    De-gating, deburring and polishing

    Qinxi in-houseZinc & Aluminum Alloy Die Casting

    Gates and flash are removed and the visible faces are polished in-house. This is part of the die-casting cell, not a separate finishing supplier.

    Quality control points

    • Residual burr and flash · Gloved touch check plus 10x loupe · Per lot, AQL 2.5 (ISO 2859-1 general level II)
  4. 4

    Plating or coating

    Supply chain / partners

    Coating is applied by the supply chain and checked for thickness and corrosion.

    Quality control points

    • Coating thickness · Thickness gauge per buyer spec · Per batch
  5. 5

    Bushing fitting and rock test

    Supply chain / partners

    The bushing is fitted and the adapter is assembled to the pole and the base, then rock-tested. A loose adapter is the first thing a user notices on a parasol.

    Quality control points

    • Adapter rock on base · Manual rock check with the pole fitted · 100%
    • Fit to base socket · Dry assembly into the base socket · First article + 1 pc per 2 h

Used in

Relevant compliance

Get a quote for Base Adapter

Custom materials, finishes and logos available. Send your drawing or sample.

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